Sub-construction original: the factory visits essay (blog view)
Abstract: October 11 and October 13, the two students of the blog view point: Alexander, the heads of the Son Director of the Plane Creative Director, Alex, with the Ministry of Electronics Industry Press, and Teacher Yang, have visited Beijing. Delivery factory, special craft plant, printing factory outside the eastern suburbs. This visit, two students learned about the current characteristics of Beijing's comparison state, private printing factories, and binding factories, have a deeper understanding of the entire processing process after printing, and also feel the printing plant teacher Passion, experience the hard work of the Printing Teacher. These gains, dare not exclusive, Sub-construction (Plane Creative Director) is specifically organized by this line to share with you.
Inspector
Zhang Zijian
I spent two and a half days of working hours to visit the storm, always have a conference on the leaders, and the summary is to write. But I really don't know how this report should be written. Drake a few days, I only moved. When I wrote this thing, I could only start recalling. However, this time, this visit is still very valuable, because when I started recalling, I had a little excitement, and the reason was that the place could make a book. The heavens and books have been dealing with people who have seen these processes in books. If these books are editing or designed, when you see how they have become your work, will you not feel excited?
Of course, it will be excited, especially when you use children's heart to feel this. Of course, this is not the focus of this, so I will omit a lot of details in the following text, just say that we have visited the factory.
This visit us just got a reverse process, and the first-year-old three-river binding factory, and then went to the Craft Factory of Tongxian, and finally it was the Printing Factory of the State-owned Academy of Sciences.
One
The three rivers are far away, and they have to drive for 1.5 hours, and they are really tiring. Why do you want to choose such a far binding factory? I have this question when I started, I later learned the reason: Sanhe is a landing hometown, there are hundreds of large-scale stairs, due to the location of the location, labor costs are much lower than Beijing, the binding price is low some! So many publishers have chosen here, this industry is formed in such a particular environment and demand. On that day, the two binders and amenities we went many years of cooperative relationships, and the equipment is also better in the three rivers. Although these two plants have basically achieved mechanization, it occasionally sees some manual traces. This is also the level of the current private binding factory: semi-automation (the national printing factory that is later visited will let us really feel what is automatic and water production).
In the workshop of the Sanhe Binding Factory, we first saw the pile of printed paper on the ground, those who were booking, a paper is a print. On the diaphocotor, each of the sheets of paper is folded into a page of 16 page numbers, which is the folding (the paper sheet that is printed, in accordance with the page order, folded into a laminated job). When all the prints of a book is folded, these printing can be sent to the page machine, arranged in order according to the page code, and the machine automatically takes a stack and become a full order. Finally, someone will check the page pages completed by the page, which is usually seen in the back black block marker to ensure the correctness of the page. These books were then sent to another workshop, and we saw the cover of the book in this workshop. The workers put the cover and books on the glue machine, so the inner page and cover of the book were adhesive, and this time was slightly appearance. Such semi-finished books were sent to three-sided cutting machines, which is the day, land, and rigid three sides of the book, the ground, the end of the book, the completion of the size of the book (the paper-shaped department is covered in the cover It is a true book. The finished book is wrapped in the label in the kraft paper, which has become the state of our usual. This process is simple but actually complicated because they need a very accurate connection between them, and repeated inspections. But then we also have to see the handmade folding. There are two workers who have a small opening dictionary. In my way, it seems that their folding speed makes me admire, they first put a paper page right Aligned on the left, scrape on the fold line with the rule of the right hand, then turn the paper page to the right, do the same action, every time it is a discount, then they have folded four fold! This process is very interesting, I think this book is also very "people" taste!
two
Our time in the Tongxian Craft Factory is the shortest, just more than an hour, but there is more practical things there. There are not many machines there, but it is really worthy of its value. In other words, these things are truly influenced the level of craftsmanship. The workshop is not very large, there is a "film-off glue machine", "convex plate bronzing machine (aunt, this is called", then "UV machine". The general process is such that the printed cover is in the process factory, first covering the film (can be a matte film or a light film), then coated UV light on the UV machine (actually UV is not a film It is a transparent ink), and finally the convex plates and bronzes. In this process, there are many people-controlled places, mainly for the choice of film, UV and "hot" materials, and can even create some materials and effects themselves. Of course, the use of these processes can be skilled in the process is very familiar with the process. This is also the place I am most interested (for example, the thickness of UA oil can pass the smectic control of the hanging mesh, the larger the number of hanging nets, the thicker the thickness of the UA oil, and the optical feeling will decrease. In addition, UA oil It can produce many different texture effects, such as matte feeling, adding metal powder of various colors in UA oil, and calls up colorful UA effects).
The master of the Craft Factory is really very enthusiastic, telling us a lot of things, take the sample to compare us, and even let people make UV oil to let us see the part of it. Finally, we also took some samples. It's very embarrassed!
three
Printing Factory of State Academy of Sciences, perhaps this place can also be called real printing mills, flat-panel printing, rubber-booking links, hardcover linkage lines, wireless lines, and roller printing here, and all achieve automation. I should tell the printing process of the cover here, but because it is too automated, there is nothing to say. The open paper is quickly entered in the "Heidelberg", and after five speed rotating rollers, the finished product is obtained from the other side. It is amazing, which makes people feel that there is room for "participation". This is also the case, especially the hardcover linkage, which is impressive, automatically and complicated throughout the process. The craft process of hardcover book is this:
Book core binding: folding → post → threading → compaction → rubber back → cut
Book Work: Roundback → Ridge → Stick Gauze → Sticking Pack → Stick Paper
Shell processing: Upper materials → brush glue → Stickers → Edge angle → dryness (in the Sports "is high fever and blowing)
Handshade: Subscriber → Pressure groove → Sticker lining → Compact → Condition (Some things need someone to explain, because there is no Sun Wukong's eyes really hard to see the machine inside the machine)
(The above professional nouns refer to other information)
The processed process of the rubber-booking line is basically the same as the process we see in the three river, and the difference is that it is more automation and faster. The process is generally: folding → distribution page → rubber back → compaction → package cover → cutting. These processes enable linkage production lines from the paged page.
The only lack of printing plants in the Academy of Sciences is that they have not seen the process of tanning, because it is already a lift time at noon. However, I believe this is also the next time I go to the factory.
to sum up
I really didn't expect myself to write so many words, it seems to be "there is something" in my heart (there are some real feelings). These two stunned plants have also troublesome, including Alex, printed
Once
old
Teacher and Yang
Teacher, of course, there are people who have gave us explained to us in the printing factories, binders and craftsmen. I always think this time the print factory is because I am alone, I always feel that I owe these people :).
Below I will summarize the entire process of packing book production in normal order:
Cover and insoluble → printing → printing → cover process (coating, UV, convex, hot) → Invorat → Page → adhesive back → compaction → cover cover → cut → package
2004
year
10
month
In one
day
on Sunday
